Iron Man War Machine Suit Wearable Armor Costume R&D Full History

The full development history of the wearable Iron Man War Machine armor suit costume.

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  1. Pre-Order Starts! The New War Machine Mark I Armor Costume Suit

    About Preorders

    We have completed most part of the prototype of the new wearable War Machine Mark I armor costume. In less than 45 days, we will fully complete it and start the preparation of the production.

    Therefore, we consider that now is the right time to take pre-orders from our customers

    The War Machine Mark I has always been one of the most popular armor costumes we have ever built. Even after we put the old version obsolete for years, fans have still been inquiring about it.

    The NEW War Machine Mark I armor costume suit is re-designed and rebuilt by our cutting-edge methodology and techniques. And it has more motorized add-ons than ever. I can assure you that it will be another masterpiece :)

    Contact us to buy. Please tell us your add-on choice and preferred number of payments. We will do the math. Then we will send you the invoice for payment. Email:


    1:1 life-size wearable War Machine Mark I (1) suit costume. Made-to-measure and custom made according to your add-on requirement.


    Details & Dimensions

    • Suit material: Polyurethane (PU) Plastic, ABS Plastic, aluminum alloy framework
    • Wearing system material: nylon belts, nylon plugs, Velcro hooks, and loops
    • Painting: primer, color paint, high-gloss protection paint
    • Suit size: wearable 1:1 life-size, made to measure
    • Suit weight: around 28.7 lbs (13 kg), varies depending on your add-ons and accessories choice
    • Shipping size: approximate Height: 20.1" (51 cm) | Width: 45.3" (115 cm) | Depth: 22" (56 cm), varies depending on your measurements
    • Shipping weight: approximate 86 lbs (39 kg), varies depending on your add-ons and accessories choice



    • Ships to North America 299 USD by DHL Air Express
    • Ships to Other countries and regions 349 USD by DHL Air Express



    • North America, most of the European countries: 2 to 4 working days by DHL
    • South America, Australia, Asia, Africa, other countries and regions: 4 to 6 working days by DHL


    Price List


    6,799 USD
    save 166 USD

    12,499 USD
    save 456 USD
    Basic Suit5,999 USD included included
    Motorized mask and red eye lights249 USD included included
    Ultra-refined red chest Arc Reactor light and System status screen249 USD included included
    Ultra-refined hand Repulsors lights with sound effect and vibration349 USD included included
    Ultra-refined spandex bodysuit + Height-increasing shoe insoles119 USD included included
    M134 Mini-gun (motorized, standing by status, combat status)1,399 USD   included
    Motorized back wing flaps699 USD   included
    Propulsion stimulators (must have the motorized back wing flaps, Carbon Dioxide Dry Ice)499 USD   included
    Forearm Machine gun on both forearms899 USD   included
    Ex-Wife on left shoulder cabin999 USD   included
    Micro-Missile array in right shoulder cabin399 USD   included
    Shin back wing flaps599 USD   included
    Ultra-refined shoe bottom Repulsors with walking sound effect299 USD   included
    Ventilation cooling system99 USD   included
    Voice changer99 USD   included


    Painting and Customization

    • Iron Patriot Painting, 1,099 USD
    • Custom Painting, start from 999 USD
    • Personalized Printing (words, logo), 299 USD
    • Name plate, 99 USD

    Turn Your Wearable Armor to a Motorized Statue

    • Standard UAAS stand (black), External power supply, remote control, 499 USD


    Wearing System

    After you get familiar with your Mark 46 or Mark 47, it only takes you and one helper about 30 minutes to put it on or off.

    7 wearing parts (sorted by wearing sequence):

    • legs
    • shoes
    • neck
    • chest & waist
    • arms
    • hands
    • helmet


    In the Movie:

    The War Machine Armor was first built by Tony Stark then rebuilt from the original Mark armor II by the Hammer Industries. The War Machine Armor has a dark metallic and silver color plating on its overall armor design. Since it was formerly the Mark II, only transformed by being weaponized and customized, it retains all the signature features of the Iron Man armor and is only bulkier and heavier in appearance. The armor is equipped with a bunch of powerful weapons, including its iconic M134 mini-gun attached to the left, two large shoulder packs carrying an Ex-wife missile inside of them, bulky forearm packs each mounted with a machine gun. The armor has a pair of large jet backpacks to give enhanced flying power to complement the significantly increased weight of the armor and weapons.

    The War Machine Armor made it's debut in the movie Iron Man 2 when it was presented at the Stark Expo, piloted by Lieutenant Colonel James Rhodes, as a part of a new military team held for the U.S. Military along with the Hammer Drones.


    (cited from Wikia)

    During the night at Tony's Birthday Party, he goes drunk while wearing the Mark IV Iron Man armor, which enrages his best friend Rhodey. When Pepper fails to stop Tony in being reckless from his drunken state, Rhodey, knowing that there was no other choice, heads down to the garage and dons the Mark II from the Hall of Armors. Tony and Rhodey battle to a stalemate when they fire their repulsors at each other, creating a massive explosion. Disgusted, Rhodey delivers the Mark II to the military and it is rebuilt by Hammer Industries into the War Machine.

    The War Machine, with Rhodey still as its pilot, is unveiled at the Stark Expo along with the Hammer Drones. Tony arrives in the new Mark VI armor and tries to warn Rhodey, but he is uninterested until Vanko takes control of the drones and the War Machine armor and uses them to attack. War Machine and Iron Man battle each other while Tony tries to stop the drones at the same time. Eventually, Natasha Romanoff restored control of War Machine to Rhodey and together he and Tony took out the remaining Hammer Drones. They then had to face Vanko himself in a powerful suit of armor and were unable to defeat him even working together. Remembering their earlier fight, Tony has Rhodey fire the War Machine's repulsor at the Mark VI at the same time Tony fires at him, causing an explosion in front of Vanko, destroying his suit and defeating him. Vanko self-destructs himself and his drones, but both Iron Man and War Machine escape. Rhodey later finds Tony and Pepper kissing and Tony demands the return of the armor but Rhodey refuses, citing that his car was destroyed in the battle. Rhodey then flies off in War Machine.

  2. Safety Test for the New War Machine Mark I 1 Armor Costume Suit

    After we released a video of the M134 mini-gun, some fans asked about the safety of the M134 of the new wearable War Machine Mark I 1 armor costume suit. Therefore, we felt obliged to do some safety tests to make sure our customers have no concerns about that.

    Safety test 1: What if your fingers touch the barrels?

    Safety test 2: What if your hair get into the barrels?

    The M134 mini-gun

  3. The New Wearable War Machine Mark I Chest Add-ons

    We have to admit that the Hammer Industry did have the talent to shove all kinds of weapons into, well, mostly mount onto, the Iron Man Mark II and forcefully upgraded it to the War Machine Mark I. When we were working on the chest armor of the new wearable War Machine Mark I armor costume, we found it was really not an easy job to integrate all these motorized add-ons as well. It almost took us 4 months to complete the design of the 'weapon' structure, electronic parts, armor parts, and wearing system.

    For example, the M134 mini-gun mounted in the back armor made the center of gravity of the chest armor extremely close to the backside, we have to design a special structure to avoid the chest armor rotate backside. Another challenge is the Ex-wife which has a very fancy action of opening and closing in the movie. To realize that series of actions, we designed a sophisticated, yet still stable, mechanical structure to carry the well known 'ex-wife' missile.

    For the motorized back wing flaps and CO2 propulsion system which works based on dry ice vaporization, we redesigned it several times to allow it work continuously without icing the tunnel of the airflow.

    We also improved the light intensity of the chest Arc Reactor. You can adjust it manually to make it dimmer or lighter to the extreme.

    All these motorized add-ons and lights consume energy more and faster than any other armor costumes we have ever built, therefore we felt obliged to design a new battery solution for the War Machine. We do have received some very precious and useful advice from our customers and friends about the batteries, especially when met me Hiroshi in Tokyo, Japan 2 years ago. The new battery solution holds up to twelve 18650 lithium batteries and allows you to change batteries easily without taking off the entire chest armor. Another exciting feature of the powering is the 'easy-to-switch' external power source which can power the War Machine Mark I's electronic system via a plug with its opening in the back of the chest armor. You can switch between the battery powering and the external powering by a quick switch under the right shoulder cap.

    The Wearable War Machine Mark I Chest Add-ons

    The Wearable War Machine Mark I Chest Add-ons

  4. The Wearable War Machine Mark I Motorized Add-on Development Progress - Ex-Wife, Back Wing Flaps

    We have completed the prototype design and development of the Wearable War Machine Mark I Motorized Add-on - the Ex-Wife and the back wing flaps

    Enjoy and stay tuned!

  5. The Wearable War Machine Mark I Armor Costume Suit Will Be Back Soon!

    The War Machine Mark I, [debuted in the movie Iron Man 2 (2010)], has always been one of the most popular armor costume suits. Even after we put the old version obsoleted, fans have still been inquiring about it.

    The good news is that we will soon bring this wonderful armor costume back! The new War Machine Mark I armor costume suit will be re-designed and rebuilt by our cutting-edge methodology and techniques. And it will have more add-ons than ever. I can assure you that it will be another master piece :)

    Stay tuned!

    War Machine Mark I costume suit armor design

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