Falcon Suit Wearable Armor Costume R&D Full History

The full development history of the wearable Falcon armor suit costume.

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  1. Unveiling Three Exclusive Falcon Wingsuits: the New Captain America Edition, the Iron Man Mark 3 Captain America Falcon Edition, and the Classic Falcon Wingsuit from Avengers, Ant-Man, Captain America: Civil War

    Embark on a thrilling journey with our upcoming releases of three meticulously crafted Falcon wingsuits/wingarmor, each designed to elevate your superhero experience to new heights.

    Captain America Falcon Wingsuit (Brave New World Edition)
    Prepare to soar in the iconic deep blue, white, and red hues as we introduce the Captain America Falcon wingsuit featured in the eagerly anticipated movie "Captain America: Brave New World (2025)." Despite a slight delay, this blockbuster-in-the-making promises an unforgettable visual spectacle. Now in the classic colors to reflect Sam Wilson's new role as Captain America, this wingsuit comes complete with a Captain America shield mount on the arm.

    • Estimated Release: May 2024
    • Preorder Opening: March 2024


    Mark 3 Captain America Iron Falcon Wingarmor
    Witness the fusion of Iron Man Mark 3 armor and the Falcon Captain America wingarmor. Customized from our wearable Iron Man Mark 3 armor costume, this wingarmor boasts the same vibrant color scheme as the new Captain America Falcon wingsuit. With two exchangeable back armors, you have the flexibility to switch between the original Iron Man Mark 3 back armor and the one tailored to incorporate the Falcon wings and harness system. A Captain America shield mount on the arm is also included.

    • Estimated Release: March 2024
    • Preorder Opening: January 2024


    Classic Falcon Wingsuit from Avengers, Ant-Man, Captain America: Civil War
    After seven years in the making, our dedication to perfection culminates in the release of the classic Falcon wingsuit from the movies Avengers, Ant-Man, and Captain America: Civil War. Pause, continue, pause—finally, the wait is over. Well, we still need a few months to finalize it.

    • Estimated Release: June 2024
    • Preorder Opening: April 2024

    Don't miss the chance to be part of these extraordinary releases. Stay tuned for preorder announcements.

  2. [Project Update] the wearable Falcon (exo-7) Armor Costume Suit

    We are still working on the Falcon project although the progress is a little bit behind schedule. The Red Wing drone has 9 servos in total to control the main layered wings, tail wings, secondary flaps, head bending, and camera rotation (decoration). The Red Wing drone can be detached from the backpack of the wearable Falcon (exo-7) suit and powered stand alone. But I have to say, it cannot fly :)

    Here are 3 photos and 1 video of the wearable Falcon (exo-7) Armor Costume Suit Red Wing prototype. Enjoy!

    Avengers Captain America Falcon Red Wing drone 1

    Avengers Captain America Falcon Red Wing drone 2

    Avengers Captain America Falcon Red Wing drone 3

  3. [Project Update] The EXO-7 Falcon Suit Wing Structure Testing

    While we are working on the new War Machine Mark I armor costume suit project, we never forget the EXO-7 Falcon suit project though three years have passed since we launched this project.

    At first, we planned to build the EXO-7 Falcon suit according to the one debuted in Captain America: The Winter Soldier. As you can see in the photo we shot in Comiket 92 (2017, Tokyo Big Sight), we completed the prototype. The visual presentation is awesome.

    Photos of EXO-7 Falcon Suit wings in Captain America: Winter Soldier

    However, that falcon suit's wings were too heavy and only allowed up and down status change. My team and I unanimously agreed that it did not meet our standard of production. Therefore, we decided to temporarily put this project on hold and do some massive redesign in the future.

    During the past three years, several new movies were released in which Sam Wilson piloted at least two versions of Falcon suits. We finally decided to build the Falcon suit in Ant-man and Captain America: Civil War. The suits in both films are almost exactly the same.

    Our engineering team redesigned the key structure of the wing framework after they delivered the new War Machine Mark I design to our prototype team. The new structure is significantly lighter and sophisticated than the old prototype and allows more exciting features including forward and backward status change, and motorized or manual joint lock. These new features allow the wearer to realize some very awesome pose in the movies, e.g. holding the wings in front of the body to protect the wearer.

  4. [Project Update] the Wearable Falcon Suit Costume Chest Armor, Back Jet Pack (Avengers, Ant-Man, Captain America: Civil War)

    the Wearable Avengers EXO-7 Falcon Suit Armor Costume is finished.

    The EXO-7 Falcon is an experimental, military, winged suit created for the Air National Guard and used by former paratroopers Sam Wilson during highly sensitive missions. Wilson obtained one of them to help Captain America and Black Widow stop HYDRA's Project Insight, and received an upgraded version when he became a member of the Avengers. -- Wikia

    This is an upgraded version inspired from the movie Avengers 2: Age of Ultron 2015, Ant-Man 2015 and Captain America: Civil War 2016. It will definitely be the most outstanding costume in any cosplay and comic-con events and parties.

    Following are the chest armor and back jet pack.

    The Motorized Open-Close Mechanical Structure of the Back Armor - the Wearable Iron Man Mark 47 / 46 Armor Costume Suit prototype 1

    The Motorized Open-Close Mechanical Structure of the Back Armor - the Wearable Iron Man Mark 47 / 46 Armor Costume Suit prototype 2

    The Motorized Open-Close Mechanical Structure of the Back Armor - the Wearable Iron Man Mark 47 / 46 Armor Costume Suit prototype 1

  5. [Project Update] the Wearable Falcon Suit Costume Final Prototype (Avengers Captain America Civil War)

    We are now proceeding to the final prototype of the Falcon suit costume (Avengers Captain America Civil War). We will start to take preorders next week. Stay tuned!

    the Wearable Falcon Suit Costume Final Prototype (Avengers Captain America Civil War) 1

    the Wearable Falcon Suit Costume Final Prototype (Avengers Captain America Civil War) 2

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